Applicable Industries: Lodges, Garment Outlets, Creating Substance Outlets, Production Plant, Machinery Repair Retailers, Foods & Beverage Factory, Farms, Restaurant, House Use, Retail, Foods Store, Printing Shops, Building works , Power & Mining, Foodstuff & Beverage Retailers, Marketing Company
Weight (KG): one hundred fifteen KG
Gearing Arrangement: Worm
Output Torque: 19-2745N.m
Input Velocity: 1500
Output Velocity: 14-186rpm
Item identify: WP sequence gear box
Key phrase: Worm gear reducer
Shade: as shown
Material: Casting Iron
Model: wp
Brand name: huake
Sort: Worm Gear Pace Reducer Gearbox
Top quality: Leading Substantial
Dimension: 40-250
Output Kind: Reliable shaft
Packaging Particulars: cartons&picket situations or according to customer’s requirement
Port: HangZhou port
Wholesale china specialist supplier high Precision wpx maritime gearbox Worm equipment reducer worm gearbox pace reducer equipment box observe of installation(1) The base-plate have to be airplane and stoutness and the foundation-plate must be screwed down and shock evidence.(2) The connecting shaft of primary mover, reducer and procedure system should be coaxial installation.(3) The diameter tolerance zone of enter and output shaft is H6, the holes of fittings( such as couplings, belt-pully, sprocketwheel and so on) need to effectively mate the shaft, which prevents bearing from breakage since of over-loose mate.(4) Drivers such as sprocker wheel and gear need to be fitted close to bearings in get to lessen bending stress of hanging shaft.(5) Whilst assembling motor of WPD reducer, it is essential that correct amount of butter applies to the warm shaft input gap andkeyway, keeping away from assembling too tightly and rusting after employing for a prolonged time.(6) When buying or using all sorts of WPD kind, if the motor excess weight is bigger than the common, supporting set is essential. observe of use(1) Before making use of, make sure you check meticulously no matter whether the reducer model, distance, ratio, input connecting method , output shaftstructure, enter and output shaft direction and revolving course accord with required.(2) In accordance to the need of choosing lubricant oil in the merchandise handbook. Remember to fill correct class and brandlubricant. And then screw on the vent-plug, unlock the small cone-plug of vent-plug. Only right after performing these, reducer is alreadyfor starting up up managing. The appropriate brand name and satisfactory lubricant oil is required, changing oil in time conforming to the requestof item guide is also needed, particularly following employing 1st 100hours, it is required refilling new oil.(3) When abnormal situations occur, remember to stop and check reducer per solutions and causes for faults of reducer(allowablehighest oil temperature is ninety five, beneath this temperature restrict, if oil temperature no much more goes up, you should enable reducer continuerunning).
| Model Ratio | 10 | 15 | 20 | 25 | 30 | 40 | 50 | 60 |
| 40 | 0.four | 0.33 | 0.26 | 0.24 | 0.22 | 0.sixteen | 0.fourteen | o.12 |
| 50 | 0.65 | 0.52 | 0.40 | 0.37 | 0.34 | 0.27 | 0.24 | 0.twenty |
| 60 | 1.00 | 0.82 | 0.sixty five | 0.fifty nine | 0.54 | 0.forty five | 0.forty | 0.32 |
| 70 | 1.60 | 1.35 | 1.10 | 0.ninety six | 0.82 | 0.67 | 0.61 | 0.fifty two |
| 80 | 2.twenty | 1.78 | 1.36 | 1.28 | 1.20 | 0.ninety | 0.80 | 0.seventy five |
| 100 | 3.60 | 3.ten | 2.sixty | 2.35 | 2.ten | 1.68 | 1.thirty | 1.00 |
| 120 | 5.twenty | 4.35 | 3.50 | 3.twenty five | 3.00 | 2.20 | 1.ninety | 1.50 |
| 135 | 9.seventy five | 7.85 | 6.00 | 5.fifty | 5.00 | 3.69 | 2.89 | 2.30 |
| 147 | 10.seventy one | 8.43 | 6.eighteen | 5.seventy one | 5.23 | 3.84 | 3.09 | 2.fifty two |
| 155 | 12.eighty | 9.90 | 7.00 | 6.fifty three | 6.00 | 4.40 | 3.sixty one | 3.00 |
| 175 | 17.30 | 13.sixty | 10.00 | 9.13 | 8.thirty | 6.eighteen | 4.eighty five | 4.07 |
| 200 | 22.sixty | 18.20 | 13.86 | 12.75 | 11.sixty seven | 8.78 | 6.71 | 5.58 |
| 250 | 33.twenty | 27.forty | 21.sixty | 20.00 | 18.43 | 14.00 | 10.forty three | 8.sixty two |
Advantages and disadvantages of worm gear reducer
If you are looking for a worm gear reducer, you have come to the right place. This article will cover the pros and cons of worm gear reducers and discuss the different types available. You will learn about multi-head worm gear reducers, hollow shaft worm gear reducers as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer
Hollow shaft worm gear reducers are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducers depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducers are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducers are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducers, there are also helical gear reducers. These reducers can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer is that it is more efficient than a single-stage gear reducer. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducers are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer
The multi-head worm gear reducer is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducers have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducers are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
하이포이드 기어 세트
웜 기어는 가장 흔한 기어 유형입니다. 웜 기어는 높은 기어비에서 낮은 기어비로의 전환에 탁월하지만, 하이포이드 기어 세트는 모든 기어비에서 훨씬 더 효율적입니다. 이러한 차이는 높은 토크 밀도, 우수한 형상 및 재질, 그리고 하이포이드 기어가 웜 기어와는 다른 방식으로 힘을 전달하는 데 기인합니다.
하이포이드 기어 세트는 곡선형 나선형 톱니를 가지고 있습니다. 이로 인해 기어 맞물림이 부드럽고 소음이 적습니다. 하이포이드 기어는 서로 천천히 접촉하기 시작하지만, 접촉이 톱니에서 톱니로 매끄럽게 진행되기 때문입니다. 이러한 특성은 마찰과 마모를 줄여 기계의 효율을 향상시킵니다.
하이포이드 기어는 웜 기어에 비해 토크 용량이 높고 소음이 적다는 주요 장점이 있습니다. 초기 구매 비용이 더 높을 수 있지만, 하이포이드 기어는 웜 기어보다 효율성이 뛰어납니다. 더 높은 초기 관성 부하를 처리할 수 있으며, 더 작은 모터로도 더 큰 토크를 전달할 수 있어 장기적으로 비용을 절감할 수 있습니다.
하이포이드 기어의 또 다른 장점은 작동 온도가 낮다는 것입니다. 또한 오일 윤활이나 통풍구가 필요하지 않아 유지보수 부담이 줄어듭니다. 하이포이드 기어 세트는 유지보수가 필요 없으며, 기어에 도포된 그리스는 수십 년 동안 사용할 수 있습니다.
하이포이드 기어 모터
A hypoid gear motor is a good choice for a worm gear reducer as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer can provide the same output as a 1/2 hp motor driving a worm reducer. A study by Nissei compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducers run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
웜 기어와 비교했을 때, 하이포이드 기어는 효율이 높고 작동 소음이 적습니다. 하지만 추가적인 가공 기술이 필요합니다. 하이포이드 기어는 충격 하중을 잘 흡수하는 부드러운 금속인 청동으로 만들어집니다. 웜 기어는 가공 경화 처리가 필요하며 내구성이 떨어집니다. 작동 소음은 최대 30%까지 감소하며, 하이포이드 기어는 베벨 기어보다 파손될 가능성이 적습니다.
하이포이드 기어 모터는 효율성이 뛰어나며 낮은 토크가 필요한 용도에 적합합니다. 하이포이드 특유의 톱니 형상은 마찰을 줄여줍니다. 또한, 하이포이드 기어 모터는 공간이 제한적인 환경에 이상적입니다. 이러한 기어 모터는 풀리 및 레버와 함께 사용되는 경우가 많습니다.
R series worm gear reducer
R series worm gear reducers have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
고효율, 강력한 출력 토크 및 우수한 사용 효율을 자랑합니다. 0.12kW부터 200kW까지 네 가지 기본 모델로 제공됩니다. 직각 베벨 기어박스와 조합하여 높은 속도비와 강력한 토크를 구현할 수 있으며, 저출력 고토크 용도에도 적합합니다.
AGKNX Electric Worm Gear Reducer
AGKNX Electric worm gear reducers are available with NEMA C-face mounting flanges for a variety of motors. These reducers feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducers are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducers are one of the most cost-effective and compact gears. These reducers increase output torque while reducing input speed. AGKNX Electric’s worm gear reducers are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducers have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation은 미국 최고의 독립 전기 모터 유통업체입니다. 전략적으로 배치된 8개의 물류 창고를 통해 대부분의 주문을 당일 배송할 수 있습니다. 최대 20,000마력에 이르는 다양한 크기의 모터를 제공하며, 다양한 모터 제어 장치와 가변속 드라이브도 제공합니다.
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