Περιγραφή λύσης
Spur Gear/Ball mill rotary kiln ring gear
Casting & forging ability
CITICHL is the casting & forging middle in central-south CZPT , possessing 50t electric powered arc furnace, 60t LF ladle refining furnace, and 60t VD/VOD refining furnace, and many others. We can pour 350t liquid metal one particular time and yields a lot more than 200,000t of higher high quality liquid steel and can create the higher high quality steel of a lot more than 260 metal grades such as carbon metal, structural alloy steel and the structural steel, refractory steel and stainless steel of particular prerequisite. The highest weight of casting, grey casting, graphite solid iron and CZPT -ferrous casting is 200t, 30t, 20t and 205t independently.
The firm is the forging centre in central-south CZPT . It is extremely CZPT ful in forging. The single free of charge forging is 100t(max weight). We can roll rings of diverse sections of carbon steel, alloy metal, higher temperature alloy and CZPT -ferrous alloys this sort of as copper alloy, aluminum alloy and titanium alloy. The maximum diameter is 5.5m and solitary piece of the forging weighs 10t. We have 8400t, 3150t, 1600t, drinking water press and Raw 200/160-5000/750 big-dimensions ring mill of higher precision in Asia manufactured in WAGNER, Germany.
Heat therapy capacity
The firm is the heat treatment base in countrywide machinery trade in central and south CZPT , possessing Φ3×1.6m carburizing furnace, Φ2.3×17m,Φ2.3×9.5m shaft furnace, 8.5×13m,5×15m,6×14.5m,4.5×18m computerized controlled automobile kind heat therapy furnace team. We can source the quenched and tempered part more than 45t, the carburizedand quenched gear and pinion underneath 20t, shaft≤5.7m in length and the induced girth ring diameter≤5m
Our girth gears Features
Μονάδα μέτρησης Selection: ten Module to 70 Module.
Διάμετρος : Min 800mm to16000 mm.
Bodyweight : CZPT one hundred twenty MT solitary piece.
3 diverse types: Fabricated steel – solid ring – rolled plate
Expectations/Certificates :• UNI EN ISO • AWS • ASTM • ASME • DIN
Girth equipment cutting equipment
Φ16m CNC hobbing CZPT
Φ12m Gear cutting device (Switzerland)
Φ10m hobbing machine (Germany)
Φ4m CNC large velocity hobbing machine (Germany)
Φ1.6m Horizontal CNC hobbing machine (Germany)
Φ5m CNC profile equipment grinding equipment (Germany)
Φ2.8m CNC Profile gear grinding equipment (Germany)
Φ1.25m CNC Profile gear grinding device (Germany)
Φ1m CNC Profile equipment grinding device (Germany)
Specifications of Gear :
| Οχι. | Είδος | Περιγραφή | |
| ένας | Διάμετρος | ≤15m | |
| 2 | Μονάδα μέτρησης | ≤45 | |
| τρία | Ουσία | Cast Alloy Steel, Cast Carbon Steel, Forged Alloy Steel, Forged Carbon Steel | |
| 4 | Structure From | Integrated, Half to Half, Four Pieces and More Pieces | |
| 5 | Κατεργασία με θερμοκρασία | Quenching & Tempering, Normalizing & Tempering, Carburizing & Quenching & Tempering | |
| έξι | Tooth Form | Annular Gear, Outer Gear Ring | |
| επτά | Πρότυπο | ISO, EN, DIN, AISI, ASTM, JIS, IS, GB |
Inspection and Test Outline of Girth Gear:
| Οχι. | Προϊόν | Inspection Area | Acceptance Criteria | Inspection Stage | Πιστοποιητικά |
| 1 | Chemical Σύνθεση |
Δείγμα | Material Requirement | When Smelting After Heat Treatment |
Chemical Composition Report |
| δυο | Mechanical Properties |
Sample(Test Bar on the Gear Body) | Technical Requirement | After Heat Treatment | Mechanical Properties Report |
| τρία | Heat Treatment |
Whole Body | Manufacturing Standard | During Heat Treatment | Heat Treatment Report Curves of Heat Therapy |
| 4 | Σκληρότητα Examination |
Tooth Surface, 3 Points Per 90° | Technical Requirement | After Heat Treatment | Hardness Teat Report |
| After Semi Finish Machining |
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| 5 | Διάσταση Επιθεώρηση |
Whole Body | Drawing | After Semi Finish Machining |
Dimension Inspection Report |
| Finish Machining | |||||
| έξι | Magnetic Power Test (MT) | Tooth Surface | Agreed Standard | After Finish Gear Hobbing |
MT Report |
| 7 | UT | Spokes Parts | Agreed Standard | After Rough Machining | UT Report |
| After Welded | |||||
| After Semi Finish Machining |
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| 8 | PT | Defect Area | No Defect Indicated | After Digging After Welded |
PT Record |
| 9 | Mark Inspection | Whole Body | Manufacturing Standard | Final Inspection | Photos |
| 10 | Appearance Επιθεώρηση |
Whole Body | CIC’s Requirement | Before Packing (Final Inspection) |
|
| 11 | Anti-rust Επιθεώρηση |
Whole Body | Agreed Anti-rust Agent | Before Packing | Pictures |
| δώδεκα | Συσκευασία Επιθεώρηση |
Whole Body | Agreed Packing Form | During Packing | Photos |
Facilities For Manufacturing Gear ring:
| Οχι. | Είδος | Περιγραφή |
| ένας | Smelting & Casting Capability | 40t ,50t, 80t Series AC Electric Arc Furnace 2×150t, 60t LF Ladle Refining Furnace 150t, 60t Series VD/VOD Furnace 20×18m Large Pouring Facility We can pour 900t refining liquid steel one time, and achieve vacuum poured 600t steel ingots. We can produce the high quality steel of more than 260 steel grades as carbon steel,structural alloy steel and the structural steel, refractory steel and stainless steel of special requirement. The maximum weight of casting steel, gray casting, graphite cast iron and non-ferrous casting is 600t, 200t, 150t and 20t separately. |
| 2 | Forging Capability | The only one in the word, the most technologically advanced and the largest specification18500t Oil Press, equipped with 750t.m forging operation machine 8400t Water Press 3150t Water Press 1600t Water Press Φ5m High Precision Ring Mill ( WAGNER,Germany) Φ12m High Precision Ring Mill We can roll rings of different sections of carbon steel, alloy steel, high temperature alloy steel and non-ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. Max. Diameter of rolled ring will be 12m. |
| τρία | Heat Treatment Capability | 9×9×15m,8×8×12m,6×6×15m,15×16×6.5m,16×20×6m ,7×7×17m Series Heat Furnace and Heat Treatment Furnaces φ2.0×30m,φ3.0×5.0m Series Heat Treatment Furnaces φ5.0×2.5m,φ3.2×1.5m,φ3.0×5.0m,φ2.0×5m Series Carburizing Furnaces & Nitriding Furnaces & Quenching Bathes φ2.0×30m Well Type CNC Electrical Furnaces Φ3.0×5.0M Horizontal Gas Temperature-differential Furnace Double-frequency and Double-position Quenching Lathe of Pinion Shaft |
| 4 | Machining Capability | one. ≥5m CNC Heavy Duty Vertical Lathes 12m CNC Double-column Vertical Lathe 10m CNC Double-column Vertical Lathe 10m CNC Single-column Vertical Lathe six.3m Heavy Duty Vertical Lathe 5m CNC Heavy Duty Vertical Lathe |
| 2. ≥5m Vertical Gear Hobbing Machines 15m CNC Vertical Gear Hobbing Machine 10m Gear Hobbing Machine 8m Gear Hobbing Machine 5m Gear Hobbing Machine 3m Gear Hobbing Machining |
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| 3. Imported High-precision Gear Grinding Machines .8m~3.5m CNC Molding Gear Grinding Machines |
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| 4. Large Boring & Milling Machines 220 CNC Floor-mounted Boring & Milling Machine 200 CNC Floor-mounted Boring & Milling Machine 160 CNC Floor-mounted Boring & Milling Machine |
Συχνές ερωτήσεις
Q: How about the top quality of your items?
A: Our machines are made strictly according to nationwide and intercontinental specifications, and we get a test on every single tools just before shipping.
Q: How about the price?
A: We are manufactory, and we can give you lower price tag than those trade businesses. Besides, CZPT ers from Made in CZPT can get a discount.
Q: Do you offer soon after-sale provider?
A: Indeed. The guarantee interval of CZPT equipment is 1 yr, and we have a specialist right after-sale team to instantly and thoroughly solve your difficulties.
Q: Do you offer products operation education?
A: Yes. We can send out specialist engineers to the working web site for tools installation, adjustment, and procedure education. All of CZPT engineers have passports.
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