Warenbeschreibung
Girth Equipment for Ball Mill Crusher and Rotary Kiln Manufacturing
Casting & forging ability
CITICHL is the casting & forging centre in central-south CZPT , possessing 50t electrical arc furnace, 60t LF ladle refining furnace, and 60t VD/VOD refining furnace, etc. We can pour 350t liquid steel 1 time and yields much more than two hundred,000t of large quality liquid steel and can produce the large good quality metal of far more than 260 metal grades such as carbon steel, structural alloy steel and the structural steel, refractory steel and stainless steel of unique need. The highest weight of casting, grey casting, graphite solid iron and CZPT -ferrous casting is 200t, 30t, 20t and 205t independently.
The organization is the forging middle in central-south CZPT . It is quite CZPT ful in forging. The single totally free forging is 100t(max weight). We can roll rings of distinct sections of carbon metal, alloy steel, high temperature alloy and CZPT -ferrous alloys this sort of as copper alloy, aluminum alloy and titanium alloy. The highest diameter is 5.5m and solitary piece of the forging weighs 10t. We have 8400t, 3150t, 1600t, h2o press and Uncooked 200/one hundred sixty-5000/750 huge-dimensions ring mill of large precision in Asia made in WAGNER, Germany.
Heat therapy capability
The firm is the heat therapy foundation in national equipment trade in central and south CZPT , possessing Φ3×1.6m carburizing furnace, Φ2.3×17m,Φ2.3×9.5m shaft furnace, 8.5×13m,5×15m,6×14.5m,4.5×18m computerized controlled automobile kind warmth treatment method furnace team. We can offer the quenched and tempered portion above 45t, the carburizedand quenched equipment and pinion under 20t, shaft≤5.7m in length and the induced girth ring diameter≤5m
Our girth gears Features
Modul Range: 10 Module to 70 Module.
Durchmesser : Min 800mm to16000 mm.
Fett : CZPT 120 MT one piece.
Three distinct types: Fabricated metal – forged ring – rolled plate
Expectations/Certificates :• UNI EN ISO • AWS • ASTM • ASME • DIN
Girth equipment reducing devices
Φ16m CNC hobbing CZPT
Φ12m Equipment reducing device (Switzerland)
Φ10m hobbing device (Germany)
Φ4m CNC higher pace hobbing device (Germany)
Φ1.6m Horizontal CNC hobbing equipment (Germany)
Φ5m CNC profile gear grinding machine (Germany)
Φ2.8m CNC Profile gear grinding device (Germany)
Φ1.25m CNC Profile gear grinding equipment (Germany)
Φ1m CNC Profile equipment grinding machine (Germany)
Specifications of Gear :
| No. | Waren | Beschreibung | |
| eins | Durchmesser | ≤15m | |
| 2 | Modul | ≤45 | |
| 3 | Inhalt | Cast Alloy Steel, Cast Carbon Steel, Forged Alloy Steel, Forged Carbon Steel | |
| 4 | Structure From | Integrated, Half to Half, Four Pieces and More Pieces | |
| 5 | Heat Treatment | Quenching & Tempering, Normalizing & Tempering, Carburizing & Quenching & Tempering | |
| 6 | Tooth Form | Annular Gear, Outer Gear Ring | |
| 7 | Standard | ISO, EN, DIN, AISI, ASTM, JIS, IS, GB |
Inspection and Test Outline of Girth Gear:
| No. | Produkt | Inspection Area | Acceptance Criteria | Inspection Stage | Zertifikate |
| eins | Chemical Composition |
Probe | Material Requirement | When Smelting After Heat Treatment |
Chemical Composition Report |
| 2 | Mechanical Properties |
Sample(Test Bar on the Gear Body) | Technical Requirement | After Heat Treatment | Mechanical Properties Report |
| three | Heat Treatment |
Whole Body | Manufacturing Standard | During Heat Treatment | Heat Treatment Report Curves of Heat Treatment method |
| 4 | Härte Test |
Tooth Surface, 3 Points Per 90° | Technical Requirement | After Heat Treatment | Hardness Teat Report |
| After Semi Finish Machining |
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| 5 | Dimension Inspektion |
Whole Body | Drawing | After Semi Finish Machining |
Dimension Inspection Report |
| Finish Machining | |||||
| sechs | Magnetic Power Test (MT) | Tooth Surface | Agreed Standard | After Finish Gear Hobbing |
MT Report |
| 7 | UT | Spokes Parts | Agreed Standard | After Rough Machining | UT Report |
| After Welded | |||||
| After Semi Finish Machining |
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| 8 | PT | Defect Area | No Defect Indicated | After Digging After Welded |
PT Record |
| nine | Mark Inspection | Whole Body | Manufacturing Standard | Final Inspection | Images |
| zehn | Appearance Inspektion |
Whole Body | CIC’s Requirement | Before Packing (Final Inspection) |
|
| eleven | Anti-rust Inspektion |
Whole Body | Agreed Anti-rust Agent | Before Packing | Pictures |
| 12 | Verpackung Inspektion |
Whole Body | Agreed Packing Form | During Packing | Pictures |
Facilities For Manufacturing Gear ring:
| No. | Artikel | Beschreibung |
| eins | Smelting & Casting Capability | 40t ,50t, 80t Series AC Electric Arc Furnace 2×150t, 60t LF Ladle Refining Furnace 150t, 60t Series VD/VOD Furnace 20×18m Large Pouring Facility We can pour 900t refining liquid steel one time, and achieve vacuum poured 600t steel ingots. We can produce the high quality steel of more than 260 steel grades as carbon steel,structural alloy steel and the structural steel, refractory steel and stainless steel of special requirement. The maximum weight of casting steel, gray casting, graphite cast iron and non-ferrous casting is 600t, 200t, 150t and 20t separately. |
| zwei | Forging Capability | The only one in the word, the most technologically advanced and the largest specification18500t Oil Press, equipped with 750t.m forging operation machine 8400t Water Press 3150t Water Press 1600t Water Press Φ5m High Precision Ring Mill ( WAGNER,Germany) Φ12m High Precision Ring Mill We can roll rings of different sections of carbon steel, alloy steel, high temperature alloy steel and non-ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. Max. Diameter of rolled ring will be 12m. |
| three | Heat Treatment Capability | 9×9×15m,8×8×12m,6×6×15m,15×16×6.5m,16×20×6m ,7×7×17m Series Heat Furnace and Heat Treatment Furnaces φ2.0×30m,φ3.0×5.0m Series Heat Treatment Furnaces φ5.0×2.5m,φ3.2×1.5m,φ3.0×5.0m,φ2.0×5m Series Carburizing Furnaces & Nitriding Furnaces & Quenching Bathes φ2.0×30m Well Type CNC Electrical Furnaces Φ3.0×5.0M Horizontal Gas Temperature-differential Furnace Double-frequency and Double-position Quenching Lathe of Pinion Shaft |
| 4 | Machining Capability | one. ≥5m CNC Heavy Duty Vertical Lathes 12m CNC Double-column Vertical Lathe 10m CNC Double-column Vertical Lathe 10m CNC Single-column Vertical Lathe six.3m Heavy Duty Vertical Lathe 5m CNC Heavy Duty Vertical Lathe |
| 2. ≥5m Vertical Gear Hobbing Machines 15m CNC Vertical Gear Hobbing Machine 10m Gear Hobbing Machine 8m Gear Hobbing Machine 5m Gear Hobbing Machine 3m Gear Hobbing Machining |
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| three. Imported High-precision Gear Grinding Machines .8m~3.5m CNC Molding Gear Grinding Machines |
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| 4. Large Boring & Milling Machines 220 CNC Floor-mounted Boring & Milling Machine 200 CNC Floor-mounted Boring & Milling Machine 160 CNC Floor-mounted Boring & Milling Machine |
Häufig gestellte Fragen
Q: How about the quality of your merchandise?
A: Our devices are created strictly according to national and worldwide expectations, and we just take a examination on every single equipment prior to shipping.
Q: How about the value?
A: We are manufactory, and we can give you reduced price than people trade organizations. Apart from, CZPT ers from Manufactured in CZPT can get a low cost.
Q: Do you supply right after-sale services?
A: Of course. The warranty interval of CZPT machines is one calendar year, and we have a expert after-sale staff to promptly and completely solve your troubles.
Q: Do you offer equipment operation education?
A: Sure. We can send out expert engineers to the doing work internet site for gear set up, adjustment, and operation instruction. All of CZPT engineers have passports.
The advisable materials for the worm are hardened steel and bronze for the worm equipment. Even so, relying on the application, unhardened steel worms can operate sufficiently and a lot more economically on forged iron worm gears rated at fifty%. In addition to metal and hardened steel, worms are obtainable in stainless steel, aluminum, bronze, and nylon worm gears are accessible in steel, hardened metal, stainless steel, aluminum, nylon, and non-metallic (phenolic).
