商品の説明
Pinion gear for Rotary Kiln/ball Mill and Cement Plant
CITICHL Pinion Equipment invested in substantial sources and attained numerous improvements with pinions. The appropriate mix of materials, hardness and finishing between pinion and equipment is critical for a CZPT life time of the put in gear. We design and style and manufacture pinions to match each CZPT ers require, no issue how special the scenario may be.
Casting & forging ability
CITICHL is the casting & forging heart in central-south CZPT , possessing 50t electric arc furnace, 60t LF ladle refining furnace, and 60t VD/VOD refining furnace, etc. We can pour 350t liquid steel one particular time and yields far more than 200,000t of higher good quality liquid metal and can produce the higher good quality metal of far more than 260 metal grades this kind of as carbon steel, structural alloy steel and the structural steel, refractory steel and stainless metal of special necessity. The highest weight of casting, gray casting, graphite cast iron and CZPT -ferrous casting is 200t, 30t, 20t and 205t separately.
The firm is the forging heart in central-south CZPT . It is extremely CZPT ful in forging. The single free forging is 100t(max weight). We can roll rings of various sections of carbon steel, alloy metal, higher temperature alloy and CZPT -ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. The highest diameter is 5.5m and one piece of the forging weighs 10t. We have 8400t, 3150t, 1600t, h2o press and Raw 200/one hundred sixty-5000/750 massive-measurement ring mill of large precision in Asia made in WAGNER, Germany.
Heat treatment capacity
The firm is the heat remedy base in national equipment trade in central and south CZPT , possessing Φ3×1.6m carburizing furnace, Φ2.3×17m,Φ2.3×9.5m shaft furnace, 8.5×13m,5×15m,6×14.5m,4.5×18m automatic managed automobile kind warmth treatment method furnace team. We can supply the quenched and tempered element in excess of 45t, the carburizedand quenched equipment and pinion under 20t, shaft≤5.7m in length and the induced girth ring diameter≤5m
Our pinion gears Characteristics
Pinion design and style: bored solid on shaft / integral self aligned spur, CZPT cal or double CZPT cal
cast alloyed steel
Spur, CZPT cal or double CZPT cal
3 distinct types:Fabricated steel – cast ring – rolled plate
Standards/Certificates :• UNI EN ISO • AWS • ASTM • ASME • DIN
Pinion equipment chopping equipment
Φ16m CNC hobbing CZPT
Φ12m Equipment reducing machine (Switzerland)
Φ10m hobbing device (Germany)
Φ4m CNC high pace hobbing equipment (Germany)
Φ1.6m Horizontal CNC hobbing device (Germany)
Φ5m CNC profile gear grinding machine (Germany)
Φ2.8m CNC Profile gear grinding equipment (Germany)
Φ1.25m CNC Profile equipment grinding device (Germany)
Φ1m CNC Profile equipment grinding machine (Germany)
Specifications of Gear :
| No. | 製品 | 説明 | |
| 1つ | 直径 | ≤15m | |
| 2 | モジュール | ≤45 | |
| 三つ | 材料 | Cast Alloy Steel, Cast Carbon Steel, Forged Alloy Steel, Forged Carbon Steel | |
| 4 | Structure From | Integrated, Half to Half, Four Pieces and More Pieces | |
| 5 | Heat Treatment | Quenching & Tempering, Normalizing & Tempering, Carburizing & Quenching & Tempering | |
| 6 | Tooth Form | Annular Gear, Outer Gear Ring | |
| 7 | 標準 | ISO, EN, DIN, AISI, ASTM, JIS, IS, GB |
Inspection and Test Outline of Girth Gear:
| No. | アイテム | Inspection Area | Acceptance Criteria | Inspection Stage | 証明書 |
| 1つ | Chemical Composition |
サンプル | Material Requirement | When Smelting After Heat Treatment |
Chemical Composition Report |
| 2 | Mechanical Properties |
Sample(Test Bar on the Gear Body) | Technical Requirement | After Heat Treatment | Mechanical Properties Report |
| 三つ | Heat Treatment |
Whole Body | Manufacturing Standard | During Heat Treatment | Heat Treatment Report Curves of Heat Remedy |
| 4 | 硬度 Test |
Tooth Surface, 3 Points Per 90° | Technical Requirement | After Heat Treatment | Hardness Teat Report |
| After Semi Finish Machining |
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| 5 | 寸法 Inspection |
Whole Body | Drawing | After Semi Finish Machining |
Dimension Inspection Report |
| Finish Machining | |||||
| 6 | Magnetic Power Test (MT) | Tooth Surface | Agreed Standard | After Finish Gear Hobbing |
MT Report |
| 7 | UT | Spokes Parts | Agreed Standard | After Rough Machining | UT Report |
| After Welded | |||||
| After Semi Finish Machining |
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| 八 | PT | Defect Area | No Defect Indicated | After Digging After Welded |
PT Record |
| 9 | Mark Inspection | Whole Body | Manufacturing Standard | Final Inspection | Images |
| 10 | Appearance Inspection |
Whole Body | CIC’s Requirement | Before Packing (Final Inspection) |
|
| 11 | Anti-rust Inspection |
Whole Body | Agreed Anti-rust Agent | Before Packing | Pictures |
| 12 | パッキング Inspection |
Whole Body | Agreed Packing Form | During Packing | Photos |
Facilities For Manufacturing Gear ring:
| No. | Merchandise | 説明 |
| 1つ | Smelting & Casting Capability | 40t ,50t, 80t Series AC Electric Arc Furnace 2×150t, 60t LF Ladle Refining Furnace 150t, 60t Series VD/VOD Furnace 20×18m Large Pouring Facility We can pour 900t refining liquid steel one time, and achieve vacuum poured 600t steel ingots. We can produce the high quality steel of more than 260 steel grades as carbon steel,structural alloy steel and the structural steel, refractory steel and stainless steel of special requirement. The maximum weight of casting steel, gray casting, graphite cast iron and non-ferrous casting is 600t, 200t, 150t and 20t separately. |
| 2 | Forging Capability | The only one in the word, the most technologically advanced and the largest specification18500t Oil Press, equipped with 750t.m forging operation machine 8400t Water Press 3150t Water Press 1600t Water Press Φ5m High Precision Ring Mill ( WAGNER,Germany) Φ12m High Precision Ring Mill We can roll rings of different sections of carbon steel, alloy steel, high temperature alloy steel and non-ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. Max. Diameter of rolled ring will be 12m. |
| 3 | Heat Treatment Capability | 9×9×15m,8×8×12m,6×6×15m,15×16×6.5m,16×20×6m ,7×7×17m Series Heat Furnace and Heat Treatment Furnaces φ2.0×30m,φ3.0×5.0m Series Heat Treatment Furnaces φ5.0×2.5m,φ3.2×1.5m,φ3.0×5.0m,φ2.0×5m Series Carburizing Furnaces & Nitriding Furnaces & Quenching Bathes φ2.0×30m Well Type CNC Electrical Furnaces Φ3.0×5.0M Horizontal Gas Temperature-differential Furnace Double-frequency and Double-position Quenching Lathe of Pinion Shaft |
| 4 | Machining Capability | 1. ≥5m CNC Heavy Duty Vertical Lathes 12m CNC Double-column Vertical Lathe 10m CNC Double-column Vertical Lathe 10m CNC Single-column Vertical Lathe 6.3m Heavy Duty Vertical Lathe 5m CNC Heavy Duty Vertical Lathe |
| two. ≥5m Vertical Gear Hobbing Machines 15m CNC Vertical Gear Hobbing Machine 10m Gear Hobbing Machine 8m Gear Hobbing Machine 5m Gear Hobbing Machine 3m Gear Hobbing Machining |
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| three. Imported High-precision Gear Grinding Machines .8m~3.5m CNC Molding Gear Grinding Machines |
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| four. Large Boring & Milling Machines 220 CNC Floor-mounted Boring & Milling Machine 200 CNC Floor-mounted Boring & Milling Machine 160 CNC Floor-mounted Boring & Milling Machine |
よくある質問
Q: How about the top quality of your items?
A: Our devices are made strictly in accordance to countrywide and intercontinental expectations, and we just take a check on every single gear before shipping.
Q: How about the price?
A: We are manufactory, and we can give you reduced price tag than those trade organizations. In addition to, CZPT ers from Manufactured in CZPT can get a low cost.
Q: Do you provide following-sale service?
A: Sure. The guarantee time period of CZPT machines is one particular year, and we have a expert soon after-sale team to promptly and totally fix your troubles.
Q: Do you supply products operation education?
A: Yes. We can deliver professional engineers to the functioning website for tools installation, adjustment, and procedure training. All of CZPT engineers have passports.
The equipment ratio of the worm gear established is established by dividing the quantity of enamel of the gear by the quantity of threads. As a result, solitary thread yields increased ratios than multithreading. All ep worm equipment bushings have remaining or proper thread. ep worm equipment sets are available in single, double, triple and quadruple threads.
